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Join the Gaco team, a trusted name in building envelope solutions with a heritage dating back to 1955.
We’re seeking a Senior Process Engineer who’s ready to be part of a company committed to formulating everyday success for every customer through innovative, reliable products used to adhere, seal, and protect at every level of the building envelope.
We are seeking an experienced and highly motivated Process Project Engineer to both manage capital improvement projects and provide direct technical support to our manufacturing operations. The ideal candidate is a hands-on engineer with a strong background in chemical process environments. In addition to managing the entire project lifecycle—from scope definition to commissioning - this role will be a key technical resource for the site, responsible for driving continuous improvement by analyzing workflows, identifying bottlenecks, and optimizing existing processes to enhance safety, quality, and efficiency. This position requires a unique blend of technical engineering acumen, project management discipline, and a practical, plant-floor perspective.
WHAT YOU'LL ACCOMPLISH
Project Lifecycle Management
- 01Lead capital projects from initial concept and feasibility studies through design, procurement, installation, commissioning, and final documentation.
- 02Develop detailed project scopes, schedules, and cost estimates ($).
- 03Manage multiple projects simultaneously, providing regular status updates to stakeholders.
Process Optimization & Plant Support
- 04Analyze production data, workflows, and processes to identify bottlenecks, inefficiencies, and opportunities for improvement.
- 05Develop and implement data-driven solutions to improve product quality, increase operational efficiency, and enhance process safety.
- 06Lead and support continuous improvement initiatives and root cause analysis investigations for production and safety-related issues.
- 07Provide daily technical support to Operations and Maintenance teams to troubleshoot process upsets and ensure stable, reliable production.
Technical Design & Equipment Specification
- 08Read, interpret, and modify Piping & Instrumentation Diagrams (P&IDs).
- 09Perform engineering calculations to properly size and specify process equipment, including pumps, piping, vessels, valves, and instrumentation.
- 10Research and identify the best available equipment and technology for specific applications.
- 11Ensure all designs comply with internal standards and relevant industry codes (e.g., ASME, API).
Procurement & Vendor Management
- 12Develop comprehensive Request for Quotation (RFQ) packages for equipment and services.
- 13Perform technical and commercial bid analyses to select suppliers and contractors.
- 14Visit supplier sites to conduct equipment trials and Factory Acceptance Tests (FATs).
- 15Perform Site Acceptance Tests (SATs) when equipment has arrived onsite.
Construction & Contractor Management
- 16Vet, select, and manage on-site contractors for all installation and construction activities.
- 17Lead safety orientations and ensure all on-site work is performed in strict adherence to company safety protocols (e.g., Lockout/Tagout, hot work permits).
- 18Ensure that all local, state, and federal rules and regulations are followed during construction (building permits, modification of PSM or RMP, etc.).
- 19Provide direct on-site supervision to ensure equipment is installed and erected according to engineering specifications and best practices.
- 20Commission equipment and work directly with other functions such as operations, maintenance, and quality to ensure that equipment meets design standards.
- 21Work in cross-functional teams to create Standard Operating Procedures (SOPs), follow Management of Change (MOC) protocol, and provide/create equipment documentation where necessary.
Maintenance & Reliability Integration
- 22Apply a "Design for Maintainability" mindset to all projects, ensuring safe and efficient access for future maintenance and repairs.
- 23Collaborate with the Maintenance and Reliability teams to identify critical spare parts, develop preventative maintenance plans, and ensure a smooth handover of project documentation.
- 24Demonstrate a commitment to communicating, improving and adhering to health, safety and environmental policies in all work environments and areas.
- 25Promote a culture of safety and exhibit these behaviors.
United States
