Company
Gelest Inc.
Job Description
Gelest, Inc., part of the Mitsubishi Chemical Group, is hiring a Chemical Process Engineer! We are seeking a motivated professional with industrial experience who is eager to grow their career while driving process innovation in the specialty chemicals industry.
The Chemical Process Engineer will be responsible for process design, process optimization, and technical support of manufacturing operations across the plant. This role focuses on developing, analyzing, and improving chemical processes; supporting operations and facilities; and contributing to capital and continuous improvement projects. The engineer will work closely with Operations, EHS and QA teams to ensure processes are safe, efficient, scalable, and compliant.
PRINCIPAL ACCOUNTABILITIES
- 01Lead and support process design, scale‑up, and optimization activities for silicone and silane manufacturing processes using sound chemical engineering principles.
- 02Analyze and improve unit operations including heat exchange/heat transfer, distillation, filtration, and reaction systems to enhance efficiency, yield, quality, and reliability.
- 03Provide day‑to‑day process engineering support to manufacturing operations, including troubleshooting process deviations, and conducting root cause analysis of process and equipment issues.
- 04Interface with Operations, Engineering, Management, internal customers, and suppliers to ensure process improvements and projects are technically sound, cost‑effective, and aligned with production goals.
- 05Participate in and contribute to Hazard and Operability Studies (HAZOPs), and Process Safety Reviews; support safe implementation of changes through Management of Change (MOC).
- 06Collaborate with Automation and Controls teams to support and enhance DCS and PLC‑based systems, and plant automation systems.
- 07Support capital and expense projects by contributing process designs, reviewing technical documentation, assisting with commissioning and start‑up, and validating process performance against design criteria.
- 08Create and communicate detailed process documentation, including sequences of operations, operating procedures, and commissioning/start‑up checklists.
- 09Analyze process data and equipment performance to identify and recommend modifications that reduce costs, improve energy efficiency, and enhance product quality.
- 10Prepare technical reports and experience summaries documenting design basis, operating results, lessons learned, and recommendations for leadership and stakeholders.
- 11Collaborate cross‑functionally to identify continuous improvement opportunities and mentor junior engineers or technical staff as appropriate.
- 12Other duties as assigned.
KNOWLEDGE/ EXPERIENCE/SKILLS
To perform the job successfully, an individual should demonstrate the following
competencies
- 13Bachelor’s degree in Chemical Engineering or related field required.
- 143+ years of experience with a heavy emphasis on process development and project management preferred.
- 15Previous Lean/Six Sigma experience preferred.
- 16Process Safety Management (PSM) experience preferred.
- 17Validation/qualification process knowledge preferred.
- 18Capable of performing complex chemical engineering calculations, basic understanding of process engineering, root cause analysis, and troubleshooting skills.
- 19Excellent verbal and written communication skills.
- 20Ability to work in a collaborative environment.
- 21Excellent organizational skills and attention to detail.
- 22Ability to multitask and function well in a high-paced and at times stressful environment.
- 23Proficient with Microsoft Office Suite or related software.
- 24Strong analytical and problem-solving skills.
- 25Must be able to work in a production chemical processing environment, including wearing appropriate PPE (at minimum safety shoes, glasses, gloves, and a hard hat. Respirators or other PPE as needed).
- 26Must be able to perform hands-on processing duties, including sampling of chemicals and limited lifting requirements (up to 30 pounds).
- 27Must be able to climb ladders and stairs as needed to obtain samples, observe processes, or perform similar tasks.
- 28Must be capable of working in a non-climate-controlled environment.
- 29This position is on-site and cannot be performed remotely.
- 30Travel is generally not necessary but may be offered for training or other educational purposes.
Supplemental Company Information
Gelest, located in Morrisville, PA—conveniently accessible from Interstate 95, Route 1, and the PA/NJ Turnpikes—offers a rewarding career with competitive pay
and a comprehensive benefits package, including
- 31Generous paid time off
- 32Medical, Dental, Vision, and optional supplemental plans for employees and their families
- 33401(k) with a competitive company match
- 34Company-paid Life Insurance, AD&D, Short-Term Disability, and Long-Term Disability
- 35Eligibility for an annual performance bonus
- 36Company-provided uniforms, work boots, and PPE
The salary range for this position is $85,000-$120,000. Factors such as scope and responsibilities of the position, candidate's work experience, education/training, job-related skills, internal peer equity, as well as market and business considerations may influence base pay offered. This salary will be subject to a geographic adjustment (according to a specific city and state), if an authorization is granted to work outside of the location listed in this posting.